--- title: "Thermoformed POP Displays and Light Box Faces | FUNYO" description: "Thermoformed POP displays and light box faces up to 2600 × 1600 × 600 mm. Tooling in 1–3 weeks; in-house forming and CNC trimming." type: landing --- # Thermoformed POP Displays and Light Box Faces Form the display. Shape the parts. Thermoformed displays and light box faces are shaped plastic components, up to 2600 × 1600 × 600 mm. Tooling takes about 1–3 weeks. ![Illustration · Multi-tier floor display](/assets/illustrations/shelf-unit.webp) Multi-tier floor display - **Maximum single part**: 2600×1600×600 mm — Heavy-gauge forming envelope - **Maximum sheet thickness**: 15 mm — Assessed against the part geometry - **Forming tooling**: 1–3 weeks — Scheduled after drawing review - **Initial response**: 4 hours — Feasibility assessment in 2 working days ## Thermoformed POP display and light box parts Heavy-gauge forming makes the body and shelves; the thin-gauge shop can supply display tray inserts. ### Floor displays and towers Bodies · shallow trays · top caps Curved bodies are thermoformed from heavy sheet, then CNC-trimmed. ### Counter displays and inserts Heavy-gauge body + thin-gauge insert Form the support body in heavy sheet and pair it with a thin-gauge display insert to the component drawings. ### Shelves and rack components Shelves · side panels · retaining lips Form the shelves and curved side panels; CNC-machine the mounting holes and slots. ### Light box faces and housings Curved faces · mounting edges Shape the face or housing from sheet, then CNC-trim the perimeter and mounting holes. Images show illustrative shapes. Component drawings define the supply scope. ### Range ![Illustration · Floor display tower](/assets/illustrations/floor-tower.webp) Floor display tower (Illustration) ![Illustration · Counter display tray](/assets/illustrations/counter-tray.webp) Counter display tray (Illustration) ![Illustration · Multi-tier floor display](/assets/illustrations/shelf-unit.webp) Multi-tier floor display (Illustration) ![Illustration · Double-sided light box](/assets/illustrations/light-box.webp) Double-sided light box (Illustration) Images show illustrative shapes. Component drawings define the supply scope. ## Where thermoformed displays are used These application concepts illustrate part functions and use original renderings. ### Cosmetics counters Pocketed tray inserts locate display positions within a formed support body. ![Illustration · Counter display tray](/assets/illustrations/counter-tray.webp) Counter display tray (Illustration) ### Footwear and apparel stores Formed shelves and curved side panels provide the plastic display components. ![Illustration · Multi-tier floor display](/assets/illustrations/shelf-unit.webp) Multi-tier floor display (Illustration) ### Floor promotions Form bodies and trays separately; CNC-machine the mounting openings. ![Illustration · Capsule floor display](/assets/illustrations/capsule-display.webp) Capsule floor display (Illustration) ### Projecting and outdoor signs Retain a mounting edge around the formed face and CNC-trim its perimeter. ![Illustration · Double-sided light box](/assets/illustrations/light-box.webp) Double-sided light box (Illustration) ### Similar product references ![Reference · Footwear floor display: white heavy-gauge shelves with black inserts](/assets/displays/shoe-display-rack.webp) Footwear floor display: white heavy-gauge shelves with black inserts (Reference) ![Reference · Cosmetics counter display tray (graphics blurred)](/assets/displays/cosmetics-counter-display.webp) Cosmetics counter display tray (graphics blurred) (Reference) Photos labelled “Reference” show similar products to explain component forms; they are not FUNYO delivery cases. ## Display parts: thermoforming vs injection molding tooling The comparison uses the established tooling cost relationship and lead times for thermoforming and comparable injection molds. | Item | Heavy-gauge thermoforming | Comparable injection molding | |---|---|---| | Tooling cost | Under 1/10 of a comparable injection mold | Comparison baseline | | Tooling lead time | About 1–3 weeks | About 6–10 weeks | Compare the same component scope, with drawing and sheet material included in the review. ## Display structure: curved bodies, inserts and openings Define the body, insert and mounting edge as separate components in the drawing package. ### Continuous formed curves Heavy-gauge body Form the curved surface from sheet and trim its edges to the drawing. ### Body and tray insert Separate, matching components Use heavy-gauge forming for the body and the thin-gauge shop for the display insert. ### CNC holes and slots Cable routes · screen openings · mounting holes After forming, CNC-machine the cable openings, screen positions and mounting holes shown in the part drawing. ### Sign-face mounting edge Trim after forming Keep a mounting edge around the face, then CNC-trim the perimeter and machine its holes. Line drawings illustrate component geometry; openings and mounting edges are reviewed against the drawing. ## Sheet materials for displays and light box faces ABS, PC, PVC, PETG and PP are available for review. FUNYO has its own ABS and PET/PS sheet production bases. | Sheet | Scope for this product family | |---|---| | ABS | Part of the heavy-gauge sheet range; produced at our own sheet base. | | PC | Review forming and CNC details against the component drawing. | | PVC | Review forming and CNC details against the component drawing. | | PETG | Review against the face or display-component drawing. | | PP | Review against the body or tray-insert drawing. | Own sheet production also includes PET/PS. The assessment defines the material and component scope. ## Related product families - [Thermoformed Housings & Enclosures](/en/products/housings) - [Thermoformed Machine Covers & Shrouds](/en/products/covers-shrouds) - [Thermoformed Panels & Fascias](/en/products/panels-fascias) - [Thermoformed Handling Trays & Liners](/en/products/trays-liners) - [Quality assurance](/en/quality/quality-assurance) - [Tooling & process engineering](/en/quality/tooling-process-engineering) - [Technical cleanliness](/en/quality/technical-cleanliness) ## Forming, CNC trimming and inspection for display parts FUNYO started in precision machining in 2004 and has been thermoforming since 2013. Heavy-gauge forming, CNC trimming and dimensional inspection all happen in our Doumen plant, and we machine our own forming tools, so revisions don't wait on outside shops. ![FUNYO heavy-gauge thermoforming machine](/assets/factory/heavy-forming.webp) Heavy-gauge former: ABS, PC, PVC, PETG and PP sheet; parts up to 2600 × 1600 × 600 mm ![FUNYO 3-axis and 5-axis CNC routers with a formed part on the bed](/assets/factory/cnc-router.webp) 3- and 5-axis CNC routers: trimming, holes and slots after forming; 5-axis for curved surfaces ![Tunnel oven in FUNYO's secondary-processing area](/assets/factory/tunnel-oven.webp) Tunnel oven for secondary processing: adjustable temperature, airflow and conveyor speed ![Engineer measuring a part on a vision measuring system](/assets/thin-gauge/cmm.webp) Vision measuring system checks holes and contours; a 3D automatic vision system is also on site ### Facts you can check - **2004**: Founded; 20+ years of precision machining - **2005**: Became a tier-1 supplier to Gree - **ISO 9001 · 14001**: Quality and environmental management certified - **2024**: Recognized as a High-Tech Enterprise - **ABS · PET/PS**: Own plant for thermoforming sheet - **4 hours**: Response to design requests ### Selected long-term customers Gree Electric, Panasonic, Foxconn, Jabil, Lite-On, TDK, Mitsumi Electric, Mektec, Broad-Ocean Motor, Haojue, JCD, AKM, CYGIA These relationships cover precision formed trays, CNC parts and other work. Listed in no particular order. ## Display lead time from drawing to delivery Typical timings. Complex parts or special materials get a specific schedule when we quote. 1. **Within 4 hours · Response**: An engineer contacts you to confirm use, size and quantities. 2. **2 working days · Evaluation and quote**: We tell you whether heavy-gauge fits and quote it side by side with injection molding. 3. **About 1–3 weeks · Tooling**: After design review we machine the forming tool in-house. 4. **By complexity · Samples**: Formed, trimmed and drilled, then fitted to your frame or mating parts. 5. **Per order · Production**: Checked against the approved sample for size and finish, then packed and shipped. [Heavy-gauge thermoforming](/en/capabilities/heavy-gauge-thermoforming) · [CNC trimming and machining](/en/capabilities/cnc-machining-trimming) ## Thermoformed POP displays and light boxes: FAQ Identify the display or light box components, size, quantity and target launch date. **Drawing review** Response in 4 hours; applicability assessment and a comparison quote in 2 working days. - Type: display / light box: Select component type - Part dimensions: Length × width × height (mm) - Quantity: Required component quantity - Target launch date: Target launch date - Contact: Name, company, phone or email - Components and drawings: Body, insert, face, openings and mounting edges Send drawings or photos to fangyujidian@163.com STEP, IGES, DWG, PDF or photos. No drawing yet? Send photos and key dimensions. ### FAQ #### What parts can FUNYO thermoform for POP displays and light boxes? The range includes floor displays and towers, counter displays and inserts, shelves and rack parts, and light box faces and housings. Heavy-gauge forming makes the body; the thin-gauge shop can supply inserts. #### What is the maximum size and sheet thickness for a thermoformed POP display? The maximum single part is 2600 × 1600 × 600 mm, with sheet up to 15 mm thick. #### How long does heavy-gauge tooling for a display or light box face take? Heavy-gauge forming tooling takes about 1–3 weeks. The part drawing defines the scope reviewed. #### Can a heavy-gauge display body be paired with a thin-gauge insert? Yes. Heavy-gauge forming makes the body, and the thin-gauge thermoforming shop can make the display tray insert. #### Which sheet materials are available for display and sign-face components? Confirmed materials are ABS, PC, PVC, PETG and PP. FUNYO has its own ABS and PET/PS sheet production bases. #### When will I receive an applicability assessment after sending display drawings? We respond in 4 hours and provide an applicability assessment and comparison quote in 2 working days. #### What if a project needs painting, printing, LEDs or assembly? Describe the required surface finish and assembly scope in your inquiry. FUNYO will assess the project and state in the quotation which operations FUNYO will carry out. ## Contact Bring us your next big idea. Let’s give it the right shape. FUNYO / 方宇机电 Building F3, Huamao Road, Qianwu Town, Doumen District, Zhuhai, Guangdong, China Tel: +86-0756-6330998 Download your project brief, ready to share. Nothing is sent automatically. Last updated: 2026-10-26 ## Manufacturing guides - [Heavy-Gauge Thermoforming vs Injection Molding](/en/guides/heavy-gauge-thermoforming-vs-injection-molding) - [Thin-Gauge vs Heavy-Gauge Thermoforming for Parts](/en/guides/thin-gauge-vs-heavy-gauge-thermoforming) - [Thermoforming Materials Guide: ABS, PC, PVC & PP](/en/guides/thermoforming-materials-guide)