--- title: "Heavy-Gauge Thermoformed Control Panels & Fascias | FUNYO" description: "Thermoformed control panels and fascias up to 2600 × 1600 × 600 mm. Tooling takes 1–3 weeks; FUNYO forms and CNC-trims parts in Zhuhai." type: landing --- # Thermoformed Panels & Fascias One forming tool. Panels for every model. Thermoformed Panels & Fascias are shaped from heated plastic sheet. FUNYO forms single parts up to 2600 × 1600 × 600 mm from sheet up to 15 mm; housings commonly use 8–10 mm. Forming tools take about 1–3 weeks and cost under 1/10 of a comparable injection mold. ![Illustration of a heavy-gauge panel](/images/panels/hero.webp) Illustration: one panel contour, openings cut per model - **Max. part size**: 2600×1600×600 mm — L × W × H, formed in one piece - **Max. sheet thickness**: 15 mm — 8–10 mm is typical for housings - **Tooling lead time**: 1–3 weeks — vs. about 6–10 weeks for a comparable injection mold - **Tooling cost**: \<1/10 — of a comparable injection mold ## Sizes and forms of heavy-gauge thermoformed panels and fascias Three common panel types: ### Control panels & bezels Display · buttons · ports Openings cut to your display, button and connector drawings, edges deburred, and test-fitted with the real components. ### Side panels & fascias Large cosmetic parts Large curves and radii in one piece; color, texture and seams approved on a full sample set with the neighboring panels. ### Panel sets Several panels together Bezels, side panels and top covers developed as a set on shared datums, so the seams line up on the machine. Displays, buttons and overlays are specified by you; we cut and test-fit to their drawings. ### Examples ![RV interior](/assets/ppt/rv-interior.webp) RV interior ![High-speed rail interior parts](/assets/ppt/rail-interior.webp) High-speed rail interior parts ![Shaped facade panels](/assets/cases/facade-panel.webp) Shaped facade panels ![Formed elevator cabin](/assets/ppt/elevator-cabin.webp) Formed elevator cabin ![Car trim and bumpers](/assets/ppt/car-trim.webp) Car trim and bumpers ![E-scooter front covers and windshields](/assets/cases/scooter-cover.webp) E-scooter front covers and windshields Images from the FUNYO company profile. Some show the complete product; the formed part is the one named in the caption. ## Where thermoformed panels and fascias are used Explore related industries through equipment applications and component requirements. ### [Automotive & transportation](/en/industries/automotive-transportation) Interior trim, dashboard housings and cabin panels. ### [Medical & diagnostic equipment](/en/industries/medical-diagnostic-equipment) Front bezels and control panels for medical equipment. ### [Electronics & advanced equipment](/en/industries/electronics-advanced-equipment) Instrument control panels and front bezels. ### [Industrial automation & machinery](/en/industries/industrial-automation-machinery) Control panels and machine side panels. ### [EV, battery & energy systems](/en/industries/ev-battery-energy) Charger front panels and fascias. ### [Agriculture & construction equipment](/en/industries/agriculture-construction-equipment) Cab interior trim and instrument housings. ## Heavy-gauge thermoforming vs injection molding vs sheet metal For low-volume, many-model equipment, heavy-gauge plus CNC beats a separate injection mold for every model. | When you add a model | Heavy-gauge + CNC | Injection molding | |---|---|---| | Same shape, new openings | New CNC program; same tool | Modify the mold or make a new one | | Shape changes | Modify the forming tool: about 1–3 weeks | Modify or new mold: about 6–10 weeks | | Many models, low volume | One tool; models managed as programs | Each model carries its own mold cost | | Fine detail on both sides | One show side | Both sides fine; suits high volume | General comparison; we confirm against your drawing, material and volumes. ## Design options for thermoformed panels and fascias Panels with the same shape, material and supports share one forming tool; each model keeps its own openings, trim and CNC program. ### Large display Screen + controls Keeps a large display window, with control holes laid out to the components; screen, lens and rear fixing confirmed. ### Connector Connectors + modules Hole and slot layout follows the connectors and modules; spacing and plug clearance checked. ### Minimal Few openings + logo area Fewer functional openings, with space kept for a logo or overlay. Each model has its own CNC program, fixtures and sample record; replacements are made to the same revision. ## Sheet materials for thermoformed panels and fascias 8–10 mm sheet is typical, up to 15 mm. Color, texture and gloss are approved on a sample set next to the neighboring panels. | Condition | Typical sheet | |---|---| | Indoor equipment panels | ABS; our own ABS sheet plant lets us match color swatches. | | Impact or clear windows | PC, or a clear PC or PETG window fitted into the panel. | | Frequent wiping | Tell us the cleaner and how it's used; we compare wipe tests on sample plaques before choosing. | | Outdoor equipment | A weatherable grade or surface treatment, sourced per project and checked on samples. | Fine raised lettering, undercuts or special finishes: we first check whether thermoforming suits, then propose a route. ## Related product families - [Thermoformed Housings & Enclosures](/en/products/housings) - [Thermoformed Machine Covers & Shrouds](/en/products/covers-shrouds) - [Thermoformed Handling Trays & Liners](/en/products/trays-liners) - [Thermoformed POP Displays and Light Box Faces](/en/products/displays-signage) - [Quality assurance](/en/quality/quality-assurance) - [Tooling & process engineering](/en/quality/tooling-process-engineering) - [Technical cleanliness](/en/quality/technical-cleanliness) ## Factory, CNC trimming and inspection FUNYO started in precision machining in 2004 and has been thermoforming since 2013. Heavy-gauge forming, CNC trimming and dimensional inspection all happen in our Doumen plant, and we machine our own forming tools, so revisions don't wait on outside shops. ![FUNYO heavy-gauge thermoforming machine](/assets/factory/heavy-forming.webp) Heavy-gauge former: ABS, PC, PVC, PETG and PP sheet; parts up to 2600 × 1600 × 600 mm ![FUNYO 3-axis and 5-axis CNC routers with a formed part on the bed](/assets/factory/cnc-router.webp) 3- and 5-axis CNC routers: trimming, holes and slots after forming; 5-axis for curved surfaces ![Tunnel oven in FUNYO's secondary-processing area](/assets/factory/tunnel-oven.webp) Tunnel oven for secondary processing: adjustable temperature, airflow and conveyor speed ![Engineer measuring a part on a vision measuring system](/assets/thin-gauge/cmm.webp) Vision measuring system checks holes and contours; a 3D automatic vision system is also on site ### Facts you can check - **2004**: Founded; 20+ years of precision machining - **2005**: Became a tier-1 supplier to Gree - **ISO 9001 · 14001**: Quality and environmental management certified - **2024**: Recognized as a High-Tech Enterprise - **ABS · PET/PS**: Own plant for thermoforming sheet - **4 hours**: Response to design requests ### Selected long-term customers Gree Electric, Panasonic, Foxconn, Jabil, Lite-On, TDK, Mitsumi Electric, Mektec, Broad-Ocean Motor, Haojue, JCD, AKM, CYGIA These relationships cover precision formed trays, CNC parts and other work. Listed in no particular order. ## Lead time from drawing to delivery Typical timings. Complex parts or special materials get a specific schedule when we quote. 1. **Within 4 hours · Response**: An engineer contacts you to confirm use, size and quantities. 2. **2 working days · Evaluation and quote**: We tell you whether heavy-gauge fits and quote it side by side with injection molding. 3. **About 1–3 weeks · Tooling**: After design review we machine the forming tool in-house. 4. **By complexity · Samples**: Formed, trimmed and drilled, then fitted to your frame or mating parts. 5. **Per order · Production**: Checked against the approved sample for size and finish, then packed and shipped. [Heavy-gauge thermoforming](/en/capabilities/heavy-gauge-thermoforming) · [CNC trimming and machining](/en/capabilities/cnc-machining-trimming) ## Heavy-gauge thermoformed panels and fascias: FAQ An outline drawing, the show surfaces, the components in the openings and the neighboring panels, plus volumes and model variants, is the right place to start. **Send a drawing. Get an answer in 2 working days.** We respond within 4 hours. Within 2 working days we tell you whether heavy-gauge thermoforming fits, with a side-by-side quote against injection molding. Housing projects of around 3,000 parts a year on an annual supply agreement can apply for a no-tooling-charge evaluation. - Equipment and panel: e.g. tester bezel and control panel - Outside dimensions: L × W × H (mm) - Models and annual volume: e.g. 3 models, 600 sets/year in total - Components and appearance: Display, button and connector types; color and texture - Contact: Name, company, phone or email Send drawings or photos to fangyujidian@163.com STEP, IGES, DWG, PDF or photos. No drawing yet? Send photos and key dimensions. ### FAQ #### For 300–3,000 panels and fascias per year, should I compare thermoforming and injection molding? 300–3,000 units is a quoting scenario, not a break-even threshold. Compare part size, assembly, material, tooling and unit costs before selecting a process. #### What size and sheet thickness are available for thermoformed panels and fascias? The maximum single part is 2600 × 1600 × 600 mm, with sheet up to 15 mm. Housings commonly use 8–10 mm sheet. Finished dimensions depend on geometry and trimming allowance. #### How does thermoforming tooling cost compare with injection molds, and how many weeks does it take? Forming tooling costs under 1/10 of a comparable injection mold and takes about 1–3 weeks. Comparable injection molds take about 6–10 weeks. Confirm the scope against the drawing and material. #### Does moving CNC-cut openings for a new model require another forming tool? If the external geometry, sheet and forming datums stay unchanged, we can evaluate a CNC program and fixture change. Changes to the formed shape require a separate tooling review. #### Can medical or industrial housings meet a UL 94 or IP rating? Provide the target rating first. Material grades are sourced and sampled per project; the housing, seals and assembly must be assessed together. Final ratings depend on testing the complete equipment. #### Which sheet materials are available for housings and transparent windows? ABS, PC, PVC, PETG and PP can be formed. PC or PETG can be evaluated for transparent parts. PE, weatherable, flame-retardant and antistatic grades are sourced and sampled for the project. #### Can I receive a response in 4 hours, and when will thermoformed samples be ready? We respond in 4 hours and provide an applicability assessment and injection-molding comparison quote in 2 working days. Forming tooling takes about 1–3 weeks; sample timing is assessed against the part geometry. #### Can a housing project of about 3,000 parts per year apply for no tooling charge? Housing projects of about 3,000 parts a year under an annual supply agreement can apply for an assessment. The quotation and contract define charges, amortization and tool ownership; eligibility is not automatic. ## Contact Bring us your next big idea. Let’s give it the right shape. FUNYO / 方宇机电 Building F3, Huamao Road, Qianwu Town, Doumen District, Zhuhai, Guangdong, China Tel: +86-0756-6330998 Download your project brief, ready to share. Nothing is sent automatically. Last updated: 2026-10-22 ## Manufacturing guides - [Heavy-Gauge Thermoforming vs Injection Molding](/en/guides/heavy-gauge-thermoforming-vs-injection-molding) - [Thin-Gauge vs Heavy-Gauge Thermoforming for Parts](/en/guides/thin-gauge-vs-heavy-gauge-thermoforming) - [Thermoforming Materials Guide: ABS, PC, PVC & PP](/en/guides/thermoforming-materials-guide)