Illustration01
Cosmetics counters
Pocketed tray inserts locate display positions within a formed support body.
01Overview
POP DISPLAYS / LIGHT BOX FACES
Thermoformed POP Displays and Light Box Faces
Form the display.Shape the parts.
Thermoformed displays and light box faces are shaped plastic components, up to 2600 × 1600 × 600 mm. Tooling takes about 1–3 weeks.
Illustration- Maximum single part
- 2600×1600×600mmHeavy-gauge forming envelope
- Maximum sheet thickness
- 15mmAssessed against the part geometry
- Forming tooling
- 1–3weeksScheduled after drawing review
- Initial response
- 4hoursFeasibility assessment in 2 working days
02Range
Thermoformed POP display and light box parts
From floor displays
to formed sign faces.
- 01
Floor displays and towers
Bodies · shallow trays · top caps
Curved bodies are thermoformed from heavy sheet, then CNC-trimmed.
- 02
Counter displays and inserts
Heavy-gauge body + thin-gauge insert
Form the support body in heavy sheet and pair it with a thin-gauge display insert to the component drawings.
- 03
Shelves and rack components
Shelves · side panels · retaining lips
Form the shelves and curved side panels; CNC-machine the mounting holes and slots.
- 04
Light box faces and housings
Curved faces · mounting edges
Shape the face or housing from sheet, then CNC-trim the perimeter and mounting holes.
Images show illustrative shapes. Component drawings define the supply scope.
Heavy-gauge forming makes the body and shelves; the thin-gauge shop can supply display tray inserts.
Range
IllustrationFloor display tower - Illustration
Counter display tray - Illustration
Multi-tier floor display 
IllustrationDouble-sided light box
Images show illustrative shapes. Component drawings define the supply scope.
03Applications
Where thermoformed displays are used
Plan the components
around the display position.
These application concepts illustrate part functions and use original renderings.
- Illustration
Counter display tray - Illustration
Multi-tier floor display 02Footwear and apparel stores
Formed shelves and curved side panels provide the plastic display components.
IllustrationCapsule floor display 03Floor promotions
Form bodies and trays separately; CNC-machine the mounting openings.
- Illustration
Double-sided light box 04Projecting and outdoor signs
Retain a mounting edge around the formed face and CNC-trim its perimeter.
Similar product references
ReferenceFootwear floor display: white heavy-gauge shelves with black inserts 
ReferenceCosmetics counter display tray (graphics blurred)
Photos labelled “Reference” show similar products to explain component forms; they are not FUNYO delivery cases.
04Compare
Display parts: thermoforming vs injection molding tooling
Compare the tooling.
Then define the part.
The comparison uses the established tooling cost relationship and lead times for thermoforming and comparable injection molds.
Send drawings, answer in 2 working days| Item | Heavy-gauge thermoforming | Comparable injection molding |
|---|---|---|
| Tooling cost | Under 1/10 of a comparable injection mold | Comparison baseline |
| Tooling lead time | About 1–3 weeks | About 6–10 weeks |
Compare the same component scope, with drawing and sheet material included in the review.
05Details
Display structure: curved bodies, inserts and openings
Form the curves.
CNC-cut the interfaces.
Define the body, insert and mounting edge as separate components in the drawing package.
Continuous formed curvesHeavy-gauge body
Form the curved surface from sheet and trim its edges to the drawing.
Body and tray insertSeparate, matching components
Use heavy-gauge forming for the body and the thin-gauge shop for the display insert.
CNC holes and slotsCable routes · screen openings · mounting holes
After forming, CNC-machine the cable openings, screen positions and mounting holes shown in the part drawing.
Sign-face mounting edgeTrim after forming
Keep a mounting edge around the face, then CNC-trim the perimeter and machine its holes.
Line drawings illustrate component geometry; openings and mounting edges are reviewed against the drawing.
06Materials
Sheet materials for displays and light box faces
Start with the
confirmed sheet range.
ABS, PC, PVC, PETG and PP are available for review. FUNYO has its own ABS and PET/PS sheet production bases.
Heavy-gauge thermoforming| Sheet | Scope for this product family |
|---|---|
| ABS | Part of the heavy-gauge sheet range; produced at our own sheet base. |
| PC | Review forming and CNC details against the component drawing. |
| PVC | Review forming and CNC details against the component drawing. |
| PETG | Review against the face or display-component drawing. |
| PP | Review against the body or tray-insert drawing. |
Own sheet production also includes PET/PS. The assessment defines the material and component scope.
07Factory
Forming, CNC trimming and inspection for display parts
Forming, trimming, inspection:one plant in Zhuhai.
FUNYO started in precision machining in 2004 and has been thermoforming since 2013. Heavy-gauge forming, CNC trimming and dimensional inspection all happen in our Doumen plant, and we machine our own forming tools, so revisions don't wait on outside shops.
Facts you can check
- 2004
- Founded; 20+ years of precision machining
- 2005
- Became a tier-1 supplier to Gree
- ISO 9001 · 14001
- Quality and environmental management certified
- 2024
- Recognized as a High-Tech Enterprise
- ABS · PET/PS
- Own plant for thermoforming sheet
- 4 hours
- Response to design requests
Selected long-term customers
These relationships cover precision formed trays, CNC parts and other work. Listed in no particular order.
08Delivery
Display lead time from drawing to delivery
From drawing to production,
and how long each step takes.
Typical timings. Complex parts or special materials get a specific schedule when we quote.
- Within 4 hours
Response
An engineer contacts you to confirm use, size and quantities.
- 2 working days
Evaluation and quote
We tell you whether heavy-gauge fits and quote it side by side with injection molding.
- About 1–3 weeks
Tooling
After design review we machine the forming tool in-house.
- By complexity
Samples
Formed, trimmed and drilled, then fitted to your frame or mating parts.
- Per order
Production
Checked against the approved sample for size and finish, then packed and shipped.
09Inquiry
Thermoformed POP displays and light boxes: FAQ
Send the part drawing
and launch plan.
Identify the display or light box components, size, quantity and target launch date.
FAQ
What parts can FUNYO thermoform for POP displays and light boxes?
The range includes floor displays and towers, counter displays and inserts, shelves and rack parts, and light box faces and housings. Heavy-gauge forming makes the body; the thin-gauge shop can supply inserts.
What is the maximum size and sheet thickness for a thermoformed POP display?
The maximum single part is 2600 × 1600 × 600 mm, with sheet up to 15 mm thick.
How long does heavy-gauge tooling for a display or light box face take?
Heavy-gauge forming tooling takes about 1–3 weeks. The part drawing defines the scope reviewed.
Can a heavy-gauge display body be paired with a thin-gauge insert?
Yes. Heavy-gauge forming makes the body, and the thin-gauge thermoforming shop can make the display tray insert.
Which sheet materials are available for display and sign-face components?
Confirmed materials are ABS, PC, PVC, PETG and PP. FUNYO has its own ABS and PET/PS sheet production bases.
When will I receive an applicability assessment after sending display drawings?
We respond in 4 hours and provide an applicability assessment and comparison quote in 2 working days.
What if a project needs painting, printing, LEDs or assembly?
Describe the required surface finish and assembly scope in your inquiry. FUNYO will assess the project and state in the quotation which operations FUNYO will carry out.
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